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CCM-004Sep 2025Liner ovality

Why new piston rings failed within months

Rings were renewed on an oval liner. Without honing or replacement, they could not seat and failed early.

VesselMerchant vessel
EngineLarge two-stroke main engine
PublishedSep 2025
<3 monthsto accelerated ring wear
4rings affected per unit

What happened

Piston rings were renewed during an inspection, which looked like the right action. Within months, the new rings showed accelerated wear and multiple breakages.

Root cause, via CCM liner calibration

The liner had developed significant ovality and lost circularity. The new rings could not seat, blow-by increased, wear became uneven and ring life collapsed.

Key lesson

The liner dictates how well rings perform. A worn or oval liner means recurring costs, higher CLO consumption and risk of engine damage. Honing or replacement is often essential for a long ring life.

CCM liner calibration: wear profile
CCM liner calibration: wear profile
Unit 7 liner wear in 3D
Unit 7 liner wear in 3D

Has your fleet seen something similar?

Talk to a CCM engineer